Rivet Stem Catcher
Posted: Mon Mar 12, 2018 11:37 am
Hello,
I'm after some advice, please.
Where I work we assemble steel lockers with pneumatic rivet guns. The stems of the rivets used are left to fall to the floor and build up significantly over the course of the morning or afternoon. They are cleared away twice a day. The assemblers are on piece work, so the more lockers they build the more they get paid. (A nightmare from a SHEQ point of view!)
As well as being a major slip/trip/fall hazard, when the rivets are swept away they can get lodged in the wooden raised platform floor in an upright position and one recently ended up in the sole of a work boot. (we all wear midsole protection for this)
I'm determined to find a PROPER solution to this as it is an issue that has never been fully addressed. The attitude as it stands is "it's the way we've always done it" and "that will slow us down" which is obviously not ideal.
The solutions I'm working on currently are:
1. Eliminate the stems leaving the gun altogether (I'm told a stem catcher bag has been trialled in the past, not sure how much time it was given) - said to get in the way and time-consuming to empty (bonus-driven culture)
2. Remove the wooden floor to ease the cleaning procedure - This is there to protect the bottom of the locker once assembled and keep feet off of the cold concrete floor.
3. We've introduced a roller magnet to collect the rivets but when they are stuck in the joins of the wood they cannot be collected.
4. Install some sort of lipped bin under the assembly table to catch the worst of the rivets - could hinder assembler and cause ergonomic issues?
I was just wondering if anyone has come across a similar process and found a solution?
Thanks
NN
I'm after some advice, please.
Where I work we assemble steel lockers with pneumatic rivet guns. The stems of the rivets used are left to fall to the floor and build up significantly over the course of the morning or afternoon. They are cleared away twice a day. The assemblers are on piece work, so the more lockers they build the more they get paid. (A nightmare from a SHEQ point of view!)
As well as being a major slip/trip/fall hazard, when the rivets are swept away they can get lodged in the wooden raised platform floor in an upright position and one recently ended up in the sole of a work boot. (we all wear midsole protection for this)
I'm determined to find a PROPER solution to this as it is an issue that has never been fully addressed. The attitude as it stands is "it's the way we've always done it" and "that will slow us down" which is obviously not ideal.
The solutions I'm working on currently are:
1. Eliminate the stems leaving the gun altogether (I'm told a stem catcher bag has been trialled in the past, not sure how much time it was given) - said to get in the way and time-consuming to empty (bonus-driven culture)
2. Remove the wooden floor to ease the cleaning procedure - This is there to protect the bottom of the locker once assembled and keep feet off of the cold concrete floor.
3. We've introduced a roller magnet to collect the rivets but when they are stuck in the joins of the wood they cannot be collected.
4. Install some sort of lipped bin under the assembly table to catch the worst of the rivets - could hinder assembler and cause ergonomic issues?
I was just wondering if anyone has come across a similar process and found a solution?
Thanks
NN